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Soldering

Submitted by sat on 20 August 2019

Edited answer 03/12/2019 to include information regarding rosin or colophony dermatitis

Occasional soldering by students in class is unlikely to pose any significant risk to health and safety as long as the work area is well ventilated, students are under strict supervision and safe work and good hygiene practices are implemented. See below for details of suitable controls which will reduce the risk of exposure to soldering fumes and exposure to lead.

Determining whether exposure to chemicals, including fumes, is a risk to health and safety is dependent on a wide range factors, including the length of exposure (both in the short term, and also over a lifetime), the composition of the fumes, as well as any controls put in place.  Lead is a toxic metal and cumulative in the body and there are notification and health monitoring requirements for lead risk work.1,3 This risk of exposure to lead is low for occasional soldering activities as long as safe work procedures, i.e. the appropriate controls are implemented.2,3,4

Soldering is a technique used in schools in some STEM curricula such as constructing electrical circuits where soldering is used to connect wiring and electrical components to circuit boards.

Soldering utilizes a soldering iron to heat a metal alloy (solder) sometimes containing a rosin flux to enable pieces of metal to be joined together. The presence of flux improves the flow of the molten solder but also creates hazardous fumes.5

Traditionally the type of solder used is an alloy of tin/lead in a 60/40 ratio containing a rosin-based flux. Rosin-based solder fluxes produce hazardous fumes and can cause contact dermatitis in people with an allergy to rosin. Lead-free and rosin-free alternatives have been developed, however the fumes generated from these are generally unknown and so are still regarded as potentially harmful.6 Lead solder is easier to work with due to its lower melting point whereas the lead-free alternatives generally require a higher melting point and can be more difficult to work with.6 The solder and flux chosen should be suited to the task.

In Europe, there has been a move away from lead solder due to directives for Waste Electrical and Electronic Equipment.3, 6  As a result, in the UK, lead solders have been removed from use in schools not because of health concerns for their use in soldering, but due to tighter environmental regulations for waste disposal of lead. Therefore, only lead-free solder is permitted.7

If lead-free solder is used, schools may need to check if their soldering irons operate at the higher temperatures required.7 Soldering at higher temperatures generally results in the production of more fumes3 which may adversely affect people with asthma, which makes good ventilation even more critical as an essential control measure.

Hazards & Risks of Soldering

Appropriate controls and safety precautions need to be taken to minimize these risks.

Controls and Safety Precautions

References and further reading

1 ‘Lead’, Safe Work Australia website, https://www.safeworkaustralia.gov.au/topic/lead (Accessed August 2019)

2 ‘Research Brief - Australian Work Exposures Study (AWES) - Lead and lead compounds’ https://www.safeworkaustralia.gov.au/doc/research-brief-australian-work-exposures-study-awes-lead-and-lead-compounds  (21 Nov 2014)

‘Lead exposure during soldering’, Diamond Environmental Ltd website, https://diamondenv.wordpress.com/2011/01/06/lead-exposure-during-soldering/  (6 January 2011)

4 Carnegie Mellon University Environmental Health and Safety. 2019. Soldering Safety – Guideline. Carnegie Mellon University website, https://www.cmu.edu/ehs/Laboratory-Safety/chemical-safety/documents/ehs-guideline---soldering-safety.pdf (5/11/2019 Edit to replace a broken link)

WorkSafe WA. 2000. ‘Guidance note – Soldering in the workplace: Rosin fluxes’ DMIRS website, https://www.commerce.wa.gov.au/publications/guidance-note-soldering-workplace-rosin-fluxes (Information on hazardous fumes)

6 ‘Hand Soldering – Summary of Information’, HSE website, http://www.hse.gov.uk/research/hsl_pdf/2006/hsl0658.pdf  (2006) (This provides information on the composition of solder and moves to lead-free and rosin-free products in Europe)

7 CLEAPSS. 2019. Soldering – no further use of leaded solder. Bulletin 165 Summer 2019. (Member access only)

8 ‘Soldering’, University of Technology, Sydney website, https://www.uts.edu.au/sites/default/files/Soldering_0.pdf  (2016)

9 ‘How to Prevent Soldering-Related Health Hazards’, cable organizer website, https://www.cableorganizer.com/learning-center/how-to/how-avoid-solder-related-health-hazards.html (Accessed 2 December 2019)

10  Ngan, V., 2002. Rosin allergy, DermNet New Zealand website, https://dermnetnz.org/topics/rosin-allergy/

 

Consolidated Alloys Group. 2017. Tin/Lead Solder, Safety Data Sheet, The Leadlight Workshop website,https://www.theleadlightworkshop.com.au/sds/consolidatedalloyssolder.pdf

‘Contact allergic dermatitis’, Allergy Capital website, http://www.allergycapital.com.au/allergycapital/Contact_allergic_dermatitis.html (Link updated July 2020)

Department of Education and Training Victoria, Student safety guidelines Technology, Department of Education and Training Victoria website,  http://www.distance.vic.edu.au/wp-content/uploads/2015/09/SAFETY.pdf (Accessed August 2019)

‘Dermatitis & other skin conditions’, The Victorian Trades Hall Council's (VTHC) Occupational Health and Safety Unit website, https://www.ohsrep.org.au/dermatitis_other_skin_conditions (Accessed 3 December 2019)

‘Lead in recreational activities’, The Australian Government Department of the Environment and Energy website, http://www.environment.gov.au/protection/chemicals-management/lead/lead-in-recreational-activities (Accessed Aug 2019)

‘Lead Soldering Safety’, University of California San Diego website, https://blink.ucsd.edu/safety/occupational/hazard-control/lead-soldering.html   (1 May 2018)

Primus. 2014. Lead free solder, Safety Data Sheet, https://2ecffd01e1ab3e9383f0-07db7b9624bbdf022e3b5395236d5cf8.ssl.cf4.rackcdn.com/Product/2373d646-afe1-4094-9297-31c166531a52.pdf

'Recycling’, Consolidated Alloys Group website, http://www.cagroup.com.au/recycling/ (Accessed August 2019)

‘Resin TG (Gum Rosin)’, Chem-supply website, https://www.chemsupply.com.au/resin-tg-gum-rosin-rt002-5kg (Accessed 3 December 2019)

‘Safety Alert: Lead exposure and lead risk jobs’, Queensland Department of Education website, https://education.qld.gov.au/initiativesstrategies/Documents/lead-exposure-risk.pdf (issued 2011 reviewed July 2018) [16/09/2019 Edit to include this reference]

‘Safe Operating Procedures SOLDERING AND DE-FLUXING’, Department of Mechatronics, University of Sydney website, http://web.aeromech.usyd.edu.au/MTRXLAB/Soldering/WHS/SOP_Soldering.pdf (2014)

‘Soldering Safety’, Department of Engineering Health & Safety, University of Cambridge website, https://safety.eng.cam.ac.uk/safe-working/copy_of_soldering-safety, (Accessed August 2019)

‘Soldering SOP’, University of Washington Introductory Physics Labs website, https://depts.washington.edu/phys1xxz/Extension/Safety/SOPs/Soldering SOP.docx (Accessed August 2019)